1st Gen R53 Cooper S What they DONT tell YA!! Issues....

Discussion in '1st Generation: 2002–06 R50, R53 & 2004–08 R52' started by Thumper460, Nov 22, 2010.

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  1. Thumper460

    Thumper460 Active Member

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    #1 Thumper460, Nov 22, 2010
    Last edited: Nov 22, 2010
    Just a few notes to help y'all DIYS guys...

    'They say' that when you change the camshaft in the MINI you dont need to hold tension on the cam chain, as it will not slide off the lower crank gear, and will go right back on!.... THEY are WRONG!!

    Dont be afraid to do your own cam change.... just take a 'bungee' cord or something to hold the cam chain snug, when you remove the camshaft!! Letting the chain drop, can and HAS dropped a tooth or more on the crank gear, which retards the cam timing and you will lose a bunch of power instead of gaining it!! cool??


    'They Say'.. this isnt an interference engine.. OR if you drop the timing chain ( it must break... and figure those odds..) and the camshaft becomes out of phase, when installing a new cam , it will not allow the piston to smack and bend valves!! They are WRONG!!

    With the stock camshaft turned to where an intake valve is full open and not moving, the piston will hit the valve and bend the valves!! SOOOoo... dont turn the engine over, either by Hand or with the starter, until you are sure of your timing marks!! yes?

    My idea here is NOT to stop y'all from doing your own work... just pay attention to the small thing... cool??

    Just me.......................................

    Thumper
     
  2. Thumper460

    Thumper460 Active Member

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    Just a bit more.......

    'They Say'.. the r53 engine is shiet!! that when you rebuild you need a bunch of stuff, as the OEM are no good!!

    They exaggerate!!
    On a stock valve stock engine... it pulled 397 WHP befor a stock valve failed and took the engine!! That is 450+ at the flywheel ( BHP)!! SOOOoooo.... dont be too quick to THINK you need all that racecar stuff... unless you race LOL!! ( an that would be for longivity)

    Just me......................................

    Thumper
     
  3. minimark

    minimark Well-Known Member

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    .......but the engine blew. Not acceptable.

    PS: Who's car was it that made 397 on an OEM head and what all else had been done to it? Details please?
     
  4. Thumper460

    Thumper460 Active Member

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    LOL...@ 397 WHP!! "They are all going to the junk yard... just some faster than others!"

    Just me....................................

    Thumper
     
  5. minimark

    minimark Well-Known Member

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    Then why use it as an example?

    How quick did this one blow?
     
  6. Thumper460

    Thumper460 Active Member

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  7. minimark

    minimark Well-Known Member

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  8. k-huevo

    k-huevo Club Coordinator

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    A shroud on the oil pump cover prevents the timing chain from dropping far enough to skip from one tooth to another.

    [​IMG]

    It cups the chain within a couple mm of the crankshaft sprocket.

    [​IMG]

    When replacing a camshaft there is no need to remove the chain from the camshaft sprocket; just move the sprocket with the chain wrapped around it to the left after removing the camshaft bolt.

    When removing the head, it is necessary to pull the chain guides out and lower the chain. As long as the chain has been marked to index corresponding teeth on the sprocket, there is no risk of losing original valve timing. I can see where the chain & sprocket could be muscled on the camshaft thereby moving the crankshaft or other installation errors, but not from losing the chain's position on the crankshaft sprocket.
     
  9. Thumper460

    Thumper460 Active Member

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    That is what I used to say... until it happened ! Now I advise to keep tension on the chain. There has been two others that have experienced chain slipping on the crank gear... what ever, just be advised, cool??

    Just me...............................

    Thumper
     
  10. Crashton

    Crashton Club Coordinator

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    Thanks for pointing out a gotcha...:Thumbsup: Best to learn these things before they bite you.
     
  11. KC Jr 54

    KC Jr 54 New Member

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    A good friend doing a headgasket had his timing chain skip a tooth or two when it sunk down far enough.
     
  12. Thumper460

    Thumper460 Active Member

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    And if he had known this... he would not have had any issues. Remember to keep tension on the chain!! cool??

    Just me..................

    Thumper
     
  13. ColinGreene

    ColinGreene Well-Known Member
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    I guess i dont understand the point of this thread.
    The chain will not skip unless you rotate the motor, that is explained in the directions quite clearly.
    If your skipping the timing chain as they say
    [​IMG]
     
  14. KC Jr 54

    KC Jr 54 New Member

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    Which "directions" are you speaking of ?

    Pretty sure Thumper has done more head swaps on the MINIs then almost anyone. Well, i would say he is in the top five atleast lol.
     
  15. ColinGreene

    ColinGreene Well-Known Member
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    Oh sorry, the directions as outlined in the Bentley manual.
     
  16. k-huevo

    k-huevo Club Coordinator

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    #16 k-huevo, Feb 1, 2011
    Last edited: Feb 1, 2011
    There is nothing wrong with taking extra precautions when performing critical procedures like changing a camshaft or replacing a head. I take extra steps that may be considered overly cautious, or unnecessary, when I do just about anything on a MINI. The OP had it right when he cautioned against rotating the crankshaft with the chain removed from the camshaft sprocket; assigning blame to lowering the chain, is misguided.
    Unloading tension on the cam chain, removing the guide and tensioner, taking the chain from the camshaft sprocket, and lowering the chain, are unnecessary steps for replacing a camshaft. The only reason I can see this procedure is described the way it is in the Bentley, is because it is in the same section as cylinder head removal. The step of removing the guide and tensioner are omitted in the Bentley directions, but the chain won't release from the camshaft sprocket easily with those parts in the way. I view these two examples as technical editing oversights, something more benign than a faulty procedure, which would lead you dangerously astray.

    I have a more streamlined approach to changing the camshaft that avoids removing the timing chain. I devote one whole sentence to keeping the chain on the camshaft sprocket and moving to the side. http://www.werkinmini.com/R50-R53%20Camshaft%20Installation.pdf

    If the timing chain moves one tooth on the crankshaft sprocket, and the chain is returned to its original location on the camshaft sprocket, moving the chain one tooth on the camshaft sprocket to compensate, will be an over-correction. Breaking down the original story that led to this thread, the car in question entered the shop running, there is also an insinuation it had been on the dyno, because there is a report of a 15hp loss of power. What occurred at the "other" shop other than a head swap is unknown.


    Please supply more information other than a vague anecdotal comment.


    Paperback Bentley Manual 2002-2004 pages 113-36 and 116-9, Hardbound 2002-2006 pages 113-35 and 116-9. I have removed the timing chain cover and measured the clearance, and can verify there is not enough to allow the chain to drop away from the crankshaft sprocket; no technical editing oversight in this case. I don't even see how the chain could walk unless the crankshaft rotated quite a bit.
     

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